There are several things to remember when removing and refitting an Alfa Romeo car radiator.

The first is the fragility of the unit. Most modern car radiators are made from an aluminium centre core capped on both ends with plastic tanks.

Unlike the older copper and brass Radiator Alfa Romeo radiators they are not easily repaired and even the slightest nick in the aluminium core can render the Alfa Romeo radiator useless.

The Alfa Romeo radiator plastic end tanks are also fairly fragile and great care should be taken to not knock the plastic locating pins.

NEVER remove an Alfa Romeo radiator cap from an  Alfa Romeo car radiator expansion tank or Alfa Romeo radiator whilst the engine coolant is still hot. Great pressure can build up in some Alfa Romeo radiator systems and the fitter must be sure that the engine and it's cooling system have had sufficent time to cool.

If your Alfa Romeo replacement radiator is of copper and brass construction be careful  not over tighten any threaded fittings such as the hole for the Alfa Romeo radiator fan switch. The fittings are only soft soldered into the Alfa Romeo radiator tank and can easily be broken if over tightened.

Care should also be taken when removing and refitting the Alfa Romeo radiator hoses on to the Alfa Romeo radiator pipes, again these fiitings are soft soldered and can form leaks if excessive force is used.

If your car radiator has an inbuilt oil cooler with threaded fittings for the pipes ensure they are not cross threaded when attaching.

Always, always, always replace the anti freeze solution when refilling the Alfa Romeo radiator. The antifreeze also acts as engine coolant as it has a higher boiling temperature than water. Aways use the manufacturers recommended soultion and observe the correct ratio of water to anti freeze.

When you are confident that the car radiator is fitted correctly and all pipes are sufficently tightened you will need to run the engine until it gets warm enough for the thermostat to open and circulate the water through the entire system. It is ESSENTIAL to remove any trapped are from the car radiator cooling system as air expands greatly and can blow an Alfa Romeo radiator from the pressure build up.

It is advisable to set the heater temperature control to HOT as this will allow water to circulate through the unit. Do not switch the fan on as this will only slow the process of heating the system.

If you are in any doubt about removing or refitting an  car radiator you should leave it to your local garage or car radiator specialist.

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